Provides high performance & customized CNC alloy machining services
Advantages of Alloy Materials Machining
Alloy materials play an important role in the industrial sector due to their special combination of properties.
Here are some of the significant advantages of choosing alloys for CNC machining:
High Strength and Toughness
Alloy materials typically have higher strength and toughness than pure metals, making them suitable for applications subjected to heavy loads and impacts.
Heat Resistance
Certain alloys, such as nickel-based alloys, are able to maintain stability in high-temperature environments, making them suitable for aerospace and turbine components.
Corrosion Resistance
Many alloys exhibit excellent corrosion resistance and are suitable for use in the chemical and marine industries.
Customizability
Alloy compositions can be adjusted as needed to achieve specific mechanical and chemical properties.
Alloy Materials Properties and Applications
JST Industry offers CNC machining services on a wide range of alloys to meet the specific needs of different industries with regard to material properties.
Below are some key properties of the alloys and examples of their applications:
Corrosion-resistant Alloys
Such as stainless steel and Monel for chemical pumps and valves.
Aerospace
Engine components, fasteners and heat-resistant parts.
Chemical Industry
Corrosion resistant pumps, valves and reactor components.
Medical Devices
Precision surgical tools and sterilization-resistant medical equipment.
JST Industry offers a variety of surface finishing options after CNC machining alloy parts to enhance the appearance, durability and functionality of the product.
Below are a few common surface finishes:
Anodizing: Improves the alloy's corrosion resistance while providing a colorful and versatile surface. Heat treating: Improves the mechanical properties of the alloy, such as hardness and toughness. Coatings: Such as Teflon coatings, provide non-adhesion and further corrosion resistance. Polishing: Provides a wide range of surface finishes, from rough to mirror-like, to meet the needs of different applications.
Alloy Machining Cases and Feedback
Energy Industry Equipment Supplier, Calgary, Canada
“In the energy industry, especially in the extreme environments of oil and gas, there is a special need for heat and corrosion resistant alloy components. the alloy components machined by JST Industry have performed well in our equipment, and their machining precision and mastery of material properties have ensured long term stable operation of our equipment. “
High-end bicycle manufacturer, Munich, Germany
“To make our bikes perform even better, we chose JST Industry for CNC machining of alloy materials. Their bike parts are not only lightweight but also strong, which significantly enhances the riding experience. jst industry's customized service and dedication to quality make our products unique in the market.”
Marine Exploration Equipment Manufacturer, Sydney, Australia
“Marine exploration equipment requires the highest level of material resistance and precision machining. jST Industry's CNC alloy machining services have provided us with components that meet the standards of the marine environment, and their machining techniques have ensured the reliability and durability of our equipment, helping us to make significant advances in the field of marine exploration. “
Precision Medical Device Manufacturer, Copenhagen, Denmark
“In the field of precision medical device manufacturing, where product accuracy and reliability are critical, the CNC alloy machining services provided by JST Industry have helped us achieve high precision manufacturing of complex medical components. Their expertise in machining alloy materials and precision in tolerance control has enabled us to achieve industry-leading levels of finesse and durability in our medical devices. In addition, JST Industry's expertise in project management and customer service has greatly contributed to the rapid time-to-market of our products.”
FAQs
Q I am designing a new product that requires CNC machining to create a prototype and final product. How do I select the most suitable material for CNC machining for my project?
A At JST Industry, we understand that choosing the right CNC machining material is critical to product design. You should first consider the scenario in which your product will be used, including the required mechanical properties, temperature resistance, corrosion resistance, and cost-effectiveness. We offer a wide range of material options including, but not limited to, aluminum alloys, stainless steel, brass, various alloys, and many plastics. Our team of experts can assist you by selecting the most appropriate material for your specific needs and provide expert design optimization advice to ensure an efficient and cost-effective CNC machining process.
Q I would like to know how the selection of different materials in CNC machining process affects the final machining cost?
A At JST Industry, we recognize that material selection has a significant impact on CNC machining costs. The type of material, difficulty of machining, and market availability all affect its price. For example, steel is widely used due to its lower cost, while titanium alloys and certain advanced alloys are more expensive due to their higher material cost and machining difficulty. In addition, the machinability of the material also affects the cost, e.g. aluminum alloys are usually less expensive due to their ease of machining. Our quoting system takes all of these factors into account to ensure you get the most accurate cost estimate.
Q What are some design practices that can help me reduce machining costs when designing CNC machined parts?
A
JST Industry, with years of industry experience, offers the following design optimization suggestions to reduce CNC machining costs:
Consider non-functional internal right angles in the design and change them to R angles to reduce clearance costs.
Reduce the number of bone positions on the part to minimize machining time and complexity.
Increase wall thickness where appropriate to minimize the risk of deformation of the part during machining.
Use standard hole sizes and threads whenever possible to simplify the machining process.
Work with our engineers to select economically sound material and finish options.
Mark only the tolerances that are necessary and most important to the design to avoid unnecessary accuracy requirements.
Q I have stringent requirements for accuracy in my products, what tolerances can be achieved with CNC machining and how does this affect the quality of the final product?
A At JST Industry, our CNC machining services are capable of meeting extremely high tolerances, often to ±0.01mm, thanks to our advanced machining equipment and strict quality control processes. This high-precision machining capability ensures consistency and reliability of parts, which is especially important for assemblies that require high-precision fit. Our quality assurance system includes multiple inspections and calibrations to ensure that each part conforms to the customer's design drawings and tolerances, thus guaranteeing the quality of the final product.
Q I am concerned that the surface of a CNC machined part may have burrs or be uneven. How can I ensure that the surface of the machined part is of the desired quality?
A
JST Industry utilizes a range of advanced machining technologies and stringent post-processing procedures to ensure the surface quality of CNC machined parts. Our operators perform careful deburring after
machining, including hand trimming and machine finishing, to ensure that all parts have a smooth, angular-free surface. In addition, we use precision measuring tools to check the dimensions of the parts several times to ensure that the dimensional accuracy meets the tolerance requirements. Depending on the needs of our customers, we also offer a variety of surface treatment services, such as anodizing, plating, powder coating and painting, to further enhance the appearance quality and corrosion resistance of the parts. Through these measures, we are ble to ensure that the surface quality of each part meets or exceeds our customers' expectations.
Kunshan JST Industry Co., Ltd is a professional manufacturer of CNC machining parts, which were applied to the field of medical, aerospace & aviation, electronics, security & safety, industrial equipment and automotive.
